Catalyst Handling
Products
Catalyst Handling
Catalyst handling is a highly specialized operation involving the safe removal, loading, replacement, and management of catalyst materials used in reactors and process vessels across the oil, gas, and petrochemical industries. The process requires precision, safety, and environmental control to prevent contamination or damage to catalyst materials.
Metalok Industries provides end-to-end catalyst handling services, including unloading, screening, passivation, inert entry, and refilling operations for both reactors and reformers. Our certified technicians are trained to work under inert (nitrogen) and confined-space environments, ensuring maximum safety and efficiency during all handling activities.
Using advanced equipment and proven techniques, Metalok ensures zero catalyst loss, minimal downtime, and full compliance with international safety and quality standards. Every project is executed under strict supervision, ensuring the integrity of the reactor system and optimum catalyst performance after reloading.
- Inspect reactor systems and prepare for safe catalyst handling operations.
- Obtain necessary permits for confined space and inert atmosphere work.
- Ensure full isolation, depressurization, and gas-free condition before entry.
- Use nitrogen purging for inerting reactors where required.
- Carefully unload spent catalyst using vacuum or gravity methods.
- Screen, classify, or dispose of spent catalyst as per environmental regulations.
- Inspect reactor internals and repair or clean as necessary.
- Load fresh catalyst in layers according to specified density and bed design.
- Monitor oxygen levels, temperature, and pressure throughout the process.
- Document the complete operation with safety checklists and performance reports.