Flare Maintenance & Repairs
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Flare Maintenance & Repairs
Flare maintenance and repair services are critical to ensuring the safe, efficient, and environmentally compliant operation of industrial flaring systems used in oil & gas, petrochemical, and refinery facilities. Over time, flare systems are exposed to extreme temperatures, corrosive gases, and mechanical stresses, requiring periodic inspection and servicing to maintain reliability.
Metalok Industries offers comprehensive flare system maintenance and repair solutions, including flare tip replacement, stack inspection, pilot system maintenance, ignition system testing, and refractory repairs. Our expert team utilizes advanced tools, drones, and thermal imaging systems for precise diagnostics and safe execution, even at elevated heights.
All maintenance work is carried out by certified technicians in accordance with API 537, API 521, and ASME safety standards, ensuring minimal downtime, maximum safety, and extended flare system life. Metalok’s proactive approach ensures continuous plant safety, reliable combustion efficiency, and environmental compliance.
- Inspect the entire flare system including stack, tip, pilots, and ignition components.
- Perform visual and drone-assisted inspection to assess physical and thermal condition.
- Check for corrosion, erosion, mechanical wear, and alignment issues.
- Clean and service pilot burners, flame arrestors, and ignition systems.
- Replace or refurbish damaged flare tips and refractory linings as required.
- Test ignition systems and pilot gas supply for reliable operation.
- Verify proper flow and pressure within flare headers and seals.
- Perform leak detection and ensure system integrity during shutdown.
- Conduct post-maintenance operational testing and flare performance verification.
- Document inspection findings, repairs carried out, and provide certification reports.